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  • Russia, Chelyabinsk city
  • Samohina street, 188
Machine-building holding — drilling machines and
installations, drilling tools, crawler bases,
wood-cutting complexes, special equipment
  • Russia, Chelyabinsk city
  • Samohina street, 188

APR-60

Description

The APR-60 installation is designed for major repairs of oil and gas wells, drilling operations. The installation is designed to work in different climatic conditions, at temperature conditions from minus 45 0C to plus 40 0C.
Operations performed:
- Movement from well to well
- Installation/dismantling of equipment at the wellhead
- Lifting operations with pumping rods
- Mechanized screwing and debunking of the pump-compressor and drill pipe columns
- Drilling of sand plugs, cement bridges, etc.
- Fishing and other types of work
- Development of wells after completion of drilling operations
- Carrying out geophysical works
The lifting unit is mounted on the KrAZ-63221 chassis. The YAMZ-238DE2 chassis undercarriage engine is used to drive the attachments. A drilling winch with transmissions, a mast with a height of 22.6 m, an auxiliary winch with a lifting capacity of 3 tons, an emergency drive that allows to complete the lifting operations and dismantle the unit, working and emergency lighting are mounted on the lifting unit. The installation is equipped with a hydraulic fastener, a manifold, a swivel, a hydraulic-driven drilling rotor, a wellhead platform, and drilling parameter monitoring devices.

Specifications

Name of the parameter

Specifications

Lifting block

Permissible load on the hook, kN (ts)

785 (80)

Permissible load on the hook without installation of guy ropes on the ground at a wind speed of no more than 15 m/s, kN (ts)

590 (60)

Transport base:

KrAZ-63221-0000044, wheel formula 6x6

Drive mechanisms:

Chassis running engine

- type of diesel engine

- installed capacity, kW (hp)

YAMZ-6521

266 (362)

Winch

- type

- number of winch drive speeds, pcs
- maximum traction force, kN (ts)
- brake
- lifting speed of the lifting block, m/s *

single drum with two disc pneumatic friction clutches
8
167 (17)
two-tape (with pads 230 x 120)
0.015 - 1.5

Tower:

two-section, telescopic, inclined

- height from ground level to the crown block axis, m
- hook lifting height, m
- distance from the hoist block axis
to the end of the frame of the unit, mm
to the axis of the outriggers
- length of drill pipes, m

22,6± 0,2
18,5± 0,2

1225±10
1425±10
13

Hoisting system:

- multiplicity of the polyspast
- the diameter of the hoist rope, mm

6 (3x4)
25

Hydraulic system

Installation
- type of pump
- nominal pressure, MPa (kgf/cm2), no more
- nominal flow, m3/s (l/min)


gear
15,7 (160)
833,510-6 (50)

Working
- type of pumps
- number of pumps, pcs
- nominal pressure, MPa (kgf/cm2), no more
- nominal flow, m3/s, (l/min)


axial piston
2
19.6(200)
6168´10-6 (370)

Pneumatic system:

powered by the chassis pneumatic system

- working pressure, MPa (kgf/cm2), no more

0,68 (7)

Loosener of threaded connections:
- maximum pulling force, kN (ts)
- stroke of the rod, mm

hydraulic
54 (5,5)
950±20

Auxiliary winch:
- permissible load on the hook, kN (ts)
- rope diameter, mm

hydraulic
29,4 (3)
13,5

Set of slings

- total permissible load, kN (ts)

785 (80)

Mast and workplace lighting

- operational, emergency

24 V

Riser for drilling mud supply:
- diameter of the through hole, mm
- pressure of the working fluid, MPa (kgf/cm2), no more

with quick-release connections
Ø 50 or 75
19,6 (200)

Drilling Sleeve

Ø 50 or 75 mm, Rrab - 19.6 MPa

- length, m

12±0,2

Overall dimensions in the transport position, mm,
no more:
- length
- width
- height



14400
3200
4300

Weight in the transport position, kg, no more

32000

Component equipment

Near-mouth working area:
- length, m
- width, m
- permissible specific static load, N/m2 (kgf/m2)
- weight, kg, no more

transformable
2,5 - 4
2 - 3
4905 (500)
1000

Swivel:
- static load capacity, kN (ts), not less
- diameter of the through hole, mm
- pressure of the working fluid, MPa (kgf/cm2), no more
- rotation speed, s-1 (rpm), no more


785 (80)
75
24,5 (250)
5 (300)

Drilling rotor P250:
- maximum torque on the table, kN×m (kgf×m)
- rotation speed, s-1 (rpm)
- static load capacity, kN (ts), not less
- dimensions of the liner for the lead pipe, mm

Hydraulic
drive 15,69 (1600)
0,96 (60) - 1,92 (120)
785 (80)
80 x 80

Drilling rotor P250:
- maximum torque on the table, kN×m (kgf×m)
- rotation speed, s-1 (rpm)
- static load capacity, kN (ts), not less
- dimensions of the liner for the lead pipe, mm

Mechanical
9,81 (1000)
0,83 (50) -5 (300)
785 (80)
80 x 80

Base plate:
- overall dimensions, m, no more
length
width
height
- weight, kg, no more
- the mass of one element of the plate, kg; no more

prefabricated construction

4,5
0,7
0,1
900
110

The leading pipe:
- the size of the side of the square, mm
- length, m

80 x 80
11

The drum of the talus rope bypass
- rope capacity, m, not less


500

Emergency electric drive:
- voltage, V
- power, kW, not less


380
15

- lifting speed of the lifting block with a maximum load on the hook, m/s (m/min), not less than

0,01 (0,6)

Name of the parameter

Specifications

Lifting block

Permissible load on the hook, kN (ts)

785 (80)

Permissible load on the hook without installation of guy ropes on the ground at a wind speed of no more than 15 m/s, kN (ts)

590 (60)

Transport base:

KrAZ-63221-0000044, wheel formula 6x6

Drive mechanisms:

Chassis running engine

- type of diesel engine

- installed capacity, kW (hp)

YAMZ-6521

266 (362)

Winch

- type

- number of winch drive speeds, pcs
- maximum traction force, kN (ts)
- brake
- lifting speed of the lifting block, m/s *

single drum with two disc pneumatic friction clutches
8
167 (17)
two-tape (with pads 230 x 120)
0.015 - 1.5

Tower:

two-section, telescopic, inclined

- height from ground level to the crown block axis, m
- hook lifting height, m
- distance from the hoist block axis
to the end of the frame of the unit, mm
to the axis of the outriggers
- length of drill pipes, m

22,6± 0,2
18,5± 0,2

1225±10
1425±10
13

Hoisting system:

- multiplicity of the polyspast
- the diameter of the hoist rope, mm

6 (3x4)
25

Hydraulic system

Installation
- type of pump
- nominal pressure, MPa (kgf/cm2), no more
- nominal flow, m3/s (l/min)


gear
15.7 (160)
833,5´10-6 (50)

Working
- type of pumps
- number of pumps, pcs
- nominal pressure, MPa (kgf/cm2), no more
- nominal flow, m3/s, (l/min)


axial piston
2
19.6(200)
6168´10-6 (370)

Pneumatic system:

powered by the chassis pneumatic system

- working pressure, MPa (kgf/cm2), no more

0,68 (7)

Loosener of threaded connections:
- maximum pulling force, kN (ts)
- stroke of the rod, mm

hydraulic
54 (5,5)
950±20

Auxiliary winch:
- permissible load on the hook, kN (ts)
- rope diameter, mm

hydraulic
29,4 (3)
13,5

Set of slings

- total permissible load, kN (ts)

785 (80)

Mast and workplace lighting

- operational, emergency

24 V

Riser for drilling mud supply:
- diameter of the through hole, mm
- pressure of the working fluid, MPa (kgf/cm2), no more

with quick-release connections
Ø 50 or 75
19,6 (200)

Drilling Sleeve

Ø 50 or 75 mm, Rrab - 19.6 MPa

- length, m

12±0,2

Overall dimensions in the transport position, mm,
no more:
- length
- width
- height



14400
3200
4300

Weight in the transport position, kg, no more

32000

Description

The APR-60 installation is designed for major repairs of oil and gas wells, drilling operations. The installation is designed to work in different climatic conditions, at temperature conditions from minus 45 0C to plus 40 0C.
Operations performed:
- Movement from well to well
- Installation/dismantling of equipment at the wellhead
- Lifting operations with pumping rods
- Mechanized screwing and debunking of the pump-compressor and drill pipe columns
- Drilling of sand plugs, cement bridges, etc.
- Fishing and other types of work
- Development of wells after completion of drilling operations
- Carrying out geophysical works
The lifting unit is mounted on the KrAZ-63221 chassis. The YAMZ-238DE2 chassis undercarriage engine is used to drive the attachments. A drilling winch with transmissions, a mast with a height of 22.6 m, an auxiliary winch with a lifting capacity of 3 tons, an emergency drive that allows to complete the lifting operations and dismantle the unit, working and emergency lighting are mounted on the lifting unit. The installation is equipped with a hydraulic fastener, a manifold, a swivel, a hydraulic-driven drilling rotor, a wellhead platform, and drilling parameter monitoring devices.

Specifications

Name of the parameter

Specifications

Lifting block

Permissible load on the hook, kN (ts)

785 (80)

Permissible load on the hook without installation of guy ropes on the ground at a wind speed of no more than 15 m/s, kN (ts)

590 (60)

Transport base:

KrAZ-63221-0000044, wheel formula 6x6

Drive mechanisms:

Chassis running engine

- type of diesel engine

- installed capacity, kW (hp)

YAMZ-6521

266 (362)

Winch

- type

- number of winch drive speeds, pcs
- maximum traction force, kN (ts)
- brake
- lifting speed of the lifting block, m/s *

single drum with two disc pneumatic friction clutches
8
167 (17)
two-tape (with pads 230 x 120)
0.015 - 1.5

Tower:

two-section, telescopic, inclined

- height from ground level to the crown block axis, m
- hook lifting height, m
- distance from the hoist block axis
to the end of the frame of the unit, mm
to the axis of the outriggers
- length of drill pipes, m

22,6± 0,2
18,5± 0,2

1225±10
1425±10
13

Hoisting system:

- multiplicity of the polyspast
- the diameter of the hoist rope, mm

6 (3x4)
25

Hydraulic system

Installation
- type of pump
- nominal pressure, MPa (kgf/cm2), no more
- nominal flow, m3/s (l/min)


gear
15,7 (160)
833,510-6 (50)

Working
- type of pumps
- number of pumps, pcs
- nominal pressure, MPa (kgf/cm2), no more
- nominal flow, m3/s, (l/min)


axial piston
2
19.6(200)
6168´10-6 (370)

Pneumatic system:

powered by the chassis pneumatic system

- working pressure, MPa (kgf/cm2), no more

0,68 (7)

Loosener of threaded connections:
- maximum pulling force, kN (ts)
- stroke of the rod, mm

hydraulic
54 (5,5)
950±20

Auxiliary winch:
- permissible load on the hook, kN (ts)
- rope diameter, mm

hydraulic
29,4 (3)
13,5

Set of slings

- total permissible load, kN (ts)

785 (80)

Mast and workplace lighting

- operational, emergency

24 V

Riser for drilling mud supply:
- diameter of the through hole, mm
- pressure of the working fluid, MPa (kgf/cm2), no more

with quick-release connections
Ø 50 or 75
19,6 (200)

Drilling Sleeve

Ø 50 or 75 mm, Rrab - 19.6 MPa

- length, m

12±0,2

Overall dimensions in the transport position, mm,
no more:
- length
- width
- height



14400
3200
4300

Weight in the transport position, kg, no more

32000

Component equipment

Near-mouth working area:
- length, m
- width, m
- permissible specific static load, N/m2 (kgf/m2)
- weight, kg, no more

transformable
2,5 - 4
2 - 3
4905 (500)
1000

Swivel:
- static load capacity, kN (ts), not less
- diameter of the through hole, mm
- pressure of the working fluid, MPa (kgf/cm2), no more
- rotation speed, s-1 (rpm), no more


785 (80)
75
24,5 (250)
5 (300)

Drilling rotor P250:
- maximum torque on the table, kN×m (kgf×m)
- rotation speed, s-1 (rpm)
- static load capacity, kN (ts), not less
- dimensions of the liner for the lead pipe, mm

Hydraulic
drive 15,69 (1600)
0,96 (60) - 1,92 (120)
785 (80)
80 x 80

Drilling rotor P250:
- maximum torque on the table, kN×m (kgf×m)
- rotation speed, s-1 (rpm)
- static load capacity, kN (ts), not less
- dimensions of the liner for the lead pipe, mm

Mechanical
9,81 (1000)
0,83 (50) -5 (300)
785 (80)
80 x 80

Base plate:
- overall dimensions, m, no more
length
width
height
- weight, kg, no more
- the mass of one element of the plate, kg; no more

prefabricated construction

4,5
0,7
0,1
900
110

The leading pipe:
- the size of the side of the square, mm
- length, m

80 x 80
11

The drum of the talus rope bypass
- rope capacity, m, not less


500

Emergency electric drive:
- voltage, V
- power, kW, not less


380
15

- lifting speed of the lifting block with a maximum load on the hook, m/s (m/min), not less than

0,01 (0,6)

Name of the parameter

Specifications

Lifting block

Permissible load on the hook, kN (ts)

785 (80)

Permissible load on the hook without installation of guy ropes on the ground at a wind speed of no more than 15 m/s, kN (ts)

590 (60)

Transport base:

KrAZ-63221-0000044, wheel formula 6x6

Drive mechanisms:

Chassis running engine

- type of diesel engine

- installed capacity, kW (hp)

YAMZ-6521

266 (362)

Winch

- type

- number of winch drive speeds, pcs
- maximum traction force, kN (ts)
- brake
- lifting speed of the lifting block, m/s *

single drum with two disc pneumatic friction clutches
8
167 (17)
two-tape (with pads 230 x 120)
0.015 - 1.5

Tower:

two-section, telescopic, inclined

- height from ground level to the crown block axis, m
- hook lifting height, m
- distance from the hoist block axis
to the end of the frame of the unit, mm
to the axis of the outriggers
- length of drill pipes, m

22,6± 0,2
18,5± 0,2

1225±10
1425±10
13

Hoisting system:

- multiplicity of the polyspast
- the diameter of the hoist rope, mm

6 (3x4)
25

Hydraulic system

Installation
- type of pump
- nominal pressure, MPa (kgf/cm2), no more
- nominal flow, m3/s (l/min)


gear
15.7 (160)
833,5´10-6 (50)

Working
- type of pumps
- number of pumps, pcs
- nominal pressure, MPa (kgf/cm2), no more
- nominal flow, m3/s, (l/min)


axial piston
2
19.6(200)
6168´10-6 (370)

Pneumatic system:

powered by the chassis pneumatic system

- working pressure, MPa (kgf/cm2), no more

0,68 (7)

Loosener of threaded connections:
- maximum pulling force, kN (ts)
- stroke of the rod, mm

hydraulic
54 (5,5)
950±20

Auxiliary winch:
- permissible load on the hook, kN (ts)
- rope diameter, mm

hydraulic
29,4 (3)
13,5

Set of slings

- total permissible load, kN (ts)

785 (80)

Mast and workplace lighting

- operational, emergency

24 V

Riser for drilling mud supply:
- diameter of the through hole, mm
- pressure of the working fluid, MPa (kgf/cm2), no more

with quick-release connections
Ø 50 or 75
19,6 (200)

Drilling Sleeve

Ø 50 or 75 mm, Rrab - 19.6 MPa

- length, m

12±0,2

Overall dimensions in the transport position, mm,
no more:
- length
- width
- height



14400
3200
4300

Weight in the transport position, kg, no more

32000